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Bronzecasting for Boatbuilders

The process of patternmaking and casting custom hardware.

Dates
August 11 – August 17
Location
Brooklin, Maine
Tuition
$875
Materials
$290
Instructor
Michael Saari
Experience Level
Novice
Activity Level
Moderate

This is a five-day course ending Friday

If you are a professional or amateur boatbuilder, in a small or large operation, working on traditional or modern craft, power or sail, wood or even plastic, one thing you always have to consider is the matter of hardware. Boatbuilders are often in need of special bronze fittings that are either not available off the shelf or must be cast at great expense.

This course with Mike Saari will introduce the basics of patternmaking, sand molding, and bronze casting. Students will learn how to build an inexpensive furnace and all the tools necessary to cast hot metal using sand-casting technology. Even if you don’t want to do your own casting, you will learn enough about design and patternmaking to minimize the cost of having a commercial foundry make your castings.

In this hands-on, introductory course, each student will make a pattern of his or her design to cast original hardware from start to finish. Anyone who has ever lost an oarlock will appreciate learning how to make copies of original hardware. Students will learn foundry safety practices and resources for supplies. Last, but not least, students will learn how to finish off their castings.

  • Who is this course best suited for>

    This course is appropriate for someone with little or no experience.  The course is designed around the idea that you have not done this before or know very little about the subject.  Students should pay more attention to suggested readings or videos to help familiarize themselves ahead of time.

    This course involves a moderate level of activity throughout the week including: standing and working sometimes throughout the day, some hand planing or sanding, working on group projects that require occasional participation.

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