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Bent-Wood Box Making

A rewarding woodworking project steeped in tradition.

Tuition: $850

Materials: $159

Wood carving photo

Before modern kitchen and household storage systems, there were bentwood boxes. Colonials readily adapted local wood to the design and construction of bentwood boxes, and New England whalers fashioned round boxes out of materials at hand. The Shaker communities of the early 1800s elevated box making to a whole new level fashioning oval, painted pre-Tupperware utilitarian storage containers. Today, the bentwood box is a beautifully fashioned and finished keepsake box ranging in size from small ring boxes to ones that can be used as coffee tables.

Instructor Bill Jordan will begin the week with a history of bentwood boxes in America. Bill will then demonstrate the various hand tools and stationary shop equipment that students will use during the course. Over the five days, each participant will complete a set of five nesting Shaker-style boxes, one small serving tray, and a special WoodenBoat School Class Box with a hand-carved whale on the lid. In addition, students will see examples of Colonial-style boxes and, time permitting, build one together with their own forms and templates to continue box making at home.

Wood carving photo

Box making can be a gateway to boatbuilding. Bending wood is typically a part of wooden boat construction. Bentwood boxes are held together with small tacks and clench-nailed, much like small lapstrake boats. Handles can be attached to boxes with the same rivets and techniques used in small-boat construction. Small hardwood pegs secure the bottoms and tops of bentwood boxes, just as trunnels do in certain wooden boat construction, and boxes can be finished in spar varnishes and paints to give them a nautical feel and look.

Bill Jordan is the best instructor I’ve had in the 4 years I’ve been taking courses at WoodenBoat School. He is an easy going, confident teacher who interacts with each student in a wonderful manner. I’m a better woodworker after his course on bent wood boxes.”
S.K., Roslyn, New York
The thought that I could bend wood was intriguing. The realization that I could bend wood into a beautiful gift was rewarding. But when I started making boxes and experienced how relaxing it was, that sealed the deal.“
Bill Jordan